5 Methods 3D Printers Allow Industrial Product Design & Automated Packaging Strains


It is a well-known incontrovertible fact that 3D printing is being utilized in all kinds of industries for prototyping, creating purposeful jigs and fixtures, and even for creating end-use elements and merchandise. This text will showcase how in-house 3D printing can profit industrial product design and automatic packaging by saving money and time, and stopping sudden delays in manufacturing.  

1. Quicker Visible Prototypes for Your Merchandise

As a substitute of counting on digital renderings, having a tangible prototype might help in product design and concerns. Through the use of a 3D printer, it can save you money and time creating product mock-ups when in comparison with conventional strategies. 

Instance: Drink Can Designs

Twin extrusion 3D printers just like the Ultimaker S5 make it very simple to speak colour variations in visible prototypes. 

Typical Technique: 

  • Materials: Aluminum and Ink
  • Lead time: 2 weeks
  • Price: ~$150

Utilizing 3D Printing: 

  • Materials: PLA Filament
  • Lead time: 24 hours
  • Price: ~$10 – 93% value financial savings

Drink can design – photograph courtesy of Ultimaker

2. Create Practical Prototypes of Merchandise

Iterate on designs rapidly and even 3D print in supplies that your end-product will likely be constituted of for correct testing. 

Instance: Squeeze Tubes

This quick, single-wall print is constituted of Polypropylene filament, a commonly-used materials within the packaging business, and a working hinged cap from Powerful PLA.

Typical Technique: 

  • Materials: Foam/CNC
  • Lead Time: 2 weeks
  • Price: ~$130

Utilizing 3D Printing: 

  • Materials: Polypropylene and Powerful PLA
  • Lead Time: 4 Hours
  • Price: ~$3 – 98% value saving
Squeeze Tube 3D printed prototypes

Squeeze Tube 3D printed prototypes

3. Create Meeting and Help Instruments

Customizable meeting and help instruments cannot solely be extra environment friendly for particular jobs and elements, however they are often safer as they’re designed particularly for the job at hand. 

Instance: Ergonomic Wrench

This wrench has ergonomic enhancements which are extremely useful for the person. This kind of customization can occur rapidly due to 3D printing. 

Typical Technique: 

  • Materials: chrome steel
  • Lead Time: 2 weeks
  • Price: ~$600

Utilizing 3D Printing

Customizable 3D printed ergonomic wrench

Customizable 3D printed ergonomic wrench

4. Create High quality Management Instruments

3D printing is the last word customization device, permitting you to create actual jigs and fixtures wanted throughout product manufacturing to make sure that all of your merchandise are made precisely the identical.  

Instance: Label Gauge 

This low-cost answer ensures that labels are positioned accurately on product packaging. 3D printing provides you the liberty to create this type of tooling simply.

Typical Technique: 

  • Materials: steel or POM
  • Lead Time:  week
  • Price: ~$130

Utilizing 3D Printing

  • Materials: PLA Filament
  • Print Time: 7 hours
  • Price: ~$1.50 – 99% value saving
Custom 3D printed Label Gauge

Customized 3D printed Label Gauge

5. Exchange Gear Elements Shortly

Breaks occur. When one thing breaks on the manufacturing line, you’ll be able to rapidly and simply 3D print a customized half to interchange the damaged one, and even print spares to have on standby.  

Instance: Sprocket Wheel

Probably the most frequent 3D printing purposes utilized in manufacturing amenities is changing spare elements rapidly. This Sprocket Wheel is printed in a self-lubricating polymer, which may stand up to the damage and tear of the manufacturing surroundings. 

Typical Technique: 

  • Materials: PA6/66
  • Lead Time: 3 weeks
  • Price: ~$30 (MOQ 20)

Utilizing 3D Printing

Easily create replacement parts for equipment.

Simply create alternative elements for gear.

Have extra questions on how 3D printing might help you develop merchandise? Electronic mail gross sales@matterhackers.com to study extra.