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Learn how to Repalletize Your Shipments for Most Effectivity


On the subject of delivery, loads goes into ensuring every part runs easily. From the preliminary order proper by means of to the ultimate supply, varied steps influence the effectivity of your delivery course of.

One operation firms usually overlook is repalletizing.

This easy step could also be needed for a couple of causes. Whether or not you want to transfer gadgets between pallets for storage, to adjust to freight rules, or for one more function, you will wish to repalletize your merchandise as effectively as doable.

The issue? Automating a repalletizing course of can appear complicated. Typical automation options will be inflexible. The gadgets you want to repalletize might change each day so an rigid resolution simply will not work.

There’s a strategy to repalletize shipments rapidly, effectively, and simply. Learn on to seek out out about it.

What’s repalletizing

Repalletizing is the method of eradicating the contents of 1 delivery pallet and shifting it to a different. It’s the mixture of the duties of palletizing and depalletizing. It may be carried out manually or routinely with a robotic or different autonomous resolution.

There are numerous causes you may must repalletize your shipments.

These embrace:

  • Altering delivery necessities — Think about you needed to change your delivery container or automobile. You might want to alter the form of an already loaded pallet to suit extra pallets into the brand new container measurement.

  • Authorized rules and necessities — Generally, the native freight necessities specify explicit pallet sizes or varieties.

  • High quality inspection — You might want to maneuver gadgets between pallets so you may carry out high quality checks on every product. Right here, you’d carry out these checks in the midst of the repalletizing course of.

These are just some causes. We introduce much more under.

Why is repalletizing vital for you?

Whether or not or not you might have a urgent want for repalletizing, there are some vital advantages to adopting the method.

There could also be alternatives so that you can repalletize inside your facility that you just hadn’t thought-about earlier than.

Listed below are 3 causes palletizing is so vital for a lot of companies…

Repalletizing helps scale back stock prices

One frequent profit that firms generally overlook is stock administration. Repalletizing can scale back your stock and storage prices by lowering the detrimental results of partial ordering.

Over time, partial pallet ordering has change into increasingly in style. That is the observe of solely ordering the precise quantity of a specific product that you want to fulfill your orders, lowering “simply in case” stock build up in your warehouse.

The issue with partial ordering is that it means it’s a must to retailer pallets that aren’t full. Repalletizing permits you to mix orders onto the identical pallet for extra environment friendly storage.

Repalletizing improves delivery effectivity

One other profit is fewer delivery delays. When your pallets will not be full, it may possibly take longer to load and unload them. This will trigger delays within the delivery course of, making it extra pricey and inefficient.

Repalletizing may also help ease this drawback by offering a constant approach to make sure all pallets are full and able to ship.

Repalletizing reduces delivery harm

A ultimate profit is for high quality management. If you ship gadgets on partial pallets, there’s a increased danger that these gadgets will transfer and be broken.

By repalletizing the contents of your partial pallets for delivery, you improve the soundness and structural integrity of your complete order. It is simpler to safe the pallet contents. Full hundreds are what pallets are designed for. This implies your shipments are much less more likely to be broken in transit.

How repalletization impacts your backside line

You might ponder whether repalletizing your shipments will probably be an additional price that eats into your income.

The excellent news is that repalletization can prevent cash.

By consolidating your stock, you scale back storage prices and the house wanted to retailer merchandise and uncooked supplies. Repalletization additionally reduces the necessity for handbook dealing with, lowering the influence of human error and the ensuing pricey harm to merchandise.

You additionally scale back the labor prices related to selecting, packing, and delivery merchandise. These operations account for over half of warehouse labor prices so the financial savings you can also make listed here are enormous.

5 compelling advantages of utilizing a cobot to repalletize shipments

The query is… how do you repalletize effectively?

Collaborative robots are more and more used for palletizing and depalletizing duties in a spread of industries. Their means to be rapidly reprogrammed makes them an ideal resolution for fast-moving firms with altering repalletization wants.

5 compelling advantages of utilizing a cobot to repalletize your shipments are:

  • Consistency — Cobots can place gadgets onto a pallet in a much more constant method than human staff.

  • Flexibility — Redeploying a cobot to a brand new process is fast and simple. This implies a cobot can simply sustain with the altering wants of your warehouse.

  • Price-effective — Cobots will not be as pricey as different palletizing automation options, making them very accessible even for small firms.

  • Protected — In contrast to typical automation options, cobots are designed to work safely round people, making them superb for busy warehouse environments.

  • Straightforward to make use of — Nearly anybody can reprogram a cobot with little or no coaching. This reduces a number of the friction related to typical robotic automation.

Robotiq palletizing solution being used in a factory

Why one UK logistics firm wanted to repalletize their shipments

One among our purchasers at Robotiq is a UK logistics firm. They wanted to repalletize their shipments as a result of their present European pallets weren’t compliant with present UK norms.

This was inflicting the corporate issues. They have been experiencing points with damages to merchandise. There was additionally issue loading and unloading pallets onto vans.

To unravel these issues, the corporate determined to repalletize their freight to evolve to UK requirements.

With the assistance of the Robotiq Palletizing Answer, the corporate saved time, cash, and a number of work by repalletizing with a cobot.

Discover out in regards to the Robotiq Palletizing Answer on our product web page.

Meet the Palletizing Solution

What can be the advantage of repalletizing in what you are promoting? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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